S-Pattern 100% Viscose Facial Towel (Bag Pack) Factory

S-Pattern 100% Viscose Facial Towel (Bag Pack) Product Structure and Material System of S-Pattern Viscose Facial Towels

In the nonwoven hygiene product industry, S-Pattern 100% Viscose Facial Towel (Bag Pack) represents a rapidly growing category of facial care disposable wipes. Its core competitiveness comes from the synergy between material engineering and structural design optimization. The product uses pure viscose fiber (Pure viscose) as its base material and forms a more delicate wiping texture through an S-shaped embossed structure, making it highly suitable for facial cleansing, wet compress makeup removal, and daily skincare applications.

Viscose fiber is derived from natural wood pulp regeneration systems and demonstrates excellent softness and skin compatibility in wet conditions. Compared with traditional polyester-based nonwoven materials, viscose shows more balanced water absorption speed and liquid retention capacity. In the S-pattern structure design, the fiber web layer is thermally bonded into continuous curved concave-convex patterns, allowing more uniform liquid distribution while reducing localized friction that may irritate the skin.

In actual production, suppliers typically adjust gram weight (gsm) according to customer requirements, usually ranging from 40gsm to 80gsm. Different weights correspond to different usage scenarios; lower gsm products are generally used for daily light cleansing, while higher gsm products are often used for professional beauty salon wet compress or medical aesthetic care environments.

Within the viscose facial towel industry chain, manufacturers must possess integrated nonwoven forming capabilities and downstream cutting and packaging systems. Enterprises such as Zhejiang Shushi Biotech Co., Ltd. typically integrate raw material procurement, nonwoven fabric production, embossing structural design, and bag packaging into a unified production system, ensuring consistent product stability during mass production.

The Bag Pack packaging structure offers significant advantages. Through heat sealing or ultrasonic sealing technology, folded facial towels are packed either individually or in multiple counts. Compared with box packaging, bag packaging saves warehouse space, facilitates cross-border logistics, and reduces packaging damage risk during transportation.

At the material performance level, the key of S-pattern is not only visual texture but also microscopic fiber arrangement. By adjusting fiber distribution uniformity and interlacing density, the towel maintains structural integrity even in wet conditions and avoids lint shedding or tearing, making it widely used in sensitive skin care applications.

Manufacturing Process, Equipment, and Factory Supply Chain Collaboration

The production system of S-Pattern 100% Viscose Facial Towel (Bag Pack) involves multiple precision manufacturing stages. From raw material processing to final packaging, each step relies on stable factory systems and coordinated supplier networks.

At the raw material stage, viscose staple fibers are provided by specialized fiber suppliers who offer different fiber lengths and strength grades according to application requirements. Before entering production, fibers undergo opening, blending, and carding processes to ensure uniform web formation in later stages.

The nonwoven forming stage is the core of the entire process. Most factories adopt spunlace technology to reinforce fiber webs. High-pressure micro water jets penetrate the fiber layer, entangling fibers physically without chemical binders. This improves product safety and enhances softness and skin friendliness.

In Zhejiang Shushi Biotech Co., Ltd., spunlace production lines are typically equipped with multi-stage high-pressure jet systems. These systems allow adjustment of water pressure and line speed to flexibly produce different gsm specifications, providing strong adaptability for OEM/ODM global orders.

Embossing is a key process for forming S-pattern structure. Through customized embossing rollers under high temperature, the nonwoven fabric is pressed into continuous S-shaped textures. This structure not only influences tactile feel but also guides liquid diffusion paths, improving cleaning efficiency consistency.

Packaging is usually completed by automated bagging machines. These machines integrate counting, folding, inserting, and sealing processes into a continuous production line. Some factories also add easy-tear openings or resealable structures according to client requirements to enhance usability.

Within the global supply chain, manufacturers such as Zhejiang Shushi Biotech Co., Ltd. often act as both exporters and ODM developers. Their products supply not only daily care brands but also beauty salon channels and medical auxiliary care markets.

Quality control systems typically include multi-stage inspections such as gram weight testing, tensile strength testing, absorbency rate testing, and microbial cleanliness checks, ensuring consistent performance across different international standards.

Application Scenarios, Supplier Systems, and Global Procurement Trends

The application scope of S-Pattern 100% Viscose Facial Towel (Bag Pack) continues to expand globally. The main drivers include rising consumer demand for gentle cleansing materials and increasing attention to hygiene safety in disposable care products.

In the beauty and skincare industry, the product is widely used for makeup removal, facial wet compress, and post-treatment skincare assistance. Due to the biocompatibility of viscose fibers, many beauty salons and skin management institutions prefer pure viscose wipes as their basic care consumables.

In medical auxiliary cleaning environments, such facial towels are also used for ward cleaning or pre-surgical skin preparation due to their low irritation characteristics, making them a preferred procurement category for sensitive applications.

From the supplier system perspective, the industry is generally divided into three tiers:

The first tier includes raw material suppliers providing viscose fibers and functional additives.

The second tier includes nonwoven fabric manufacturers responsible for spunlace formation and structural design.

The third tier includes brands and distributors responsible for commercialization and market operations.

Within this system, manufacturers such as Zhejiang Shushi Biotech Co., Ltd. play a critical intermediate role. Their production capacity directly affects delivery stability and product consistency. These companies typically operate multiple spunlace production lines and provide customization options including S-pattern, plain pattern, and pearl pattern structures.

In global procurement trends, demand from Europe and Southeast Asia is increasing significantly. Driven by environmental regulations promoting biodegradable materials, pure viscose nonwoven products are gradually replacing some synthetic fiber wipes. Meanwhile, the North American market focuses more on functionality, such as sensitive skin compatibility and absorbency performance.

In cross-border trade systems, Bag Pack products are favored due to lower shipping costs and higher storage efficiency. Suppliers often offer different packaging specifications such as 10-count, 30-count, or customized bulk industrial packaging to match various distribution channels.

The collaboration between manufacturing and procurement sides continues to strengthen. More factories now provide full ODM services, including product design, material selection, structural development, and packaging design, enabling brands to enter markets faster.

With continuous optimization of production technology, S-pattern structures are also evolving. Adjustments in embossing depth and fiber density improve the balance between softness and durability in wet conditions, further expanding viscose facial towels into higher-end care markets.