S-Pattern 100% Viscose Facial Towel (Box Pack) Factory

S-Pattern 100% Viscose Facial Towel (Box Pack) Industry Knowledge and Raw Material Supply Chain System

S-Pattern 100% Viscose Facial Towel (Box Pack) is an important category within disposable facial cleansing and personal care wiping materials, occupying a steadily growing segment of the global skincare and beauty cleaning market. The product is made from 100% viscose fiber, processed through spunlace nonwoven technology to form a soft and flexible wiping substrate. The S-pattern embossing structure enhances surface contact efficiency, delivering balanced performance in cleansing, absorption, and skin-feel comfort.

The S-pattern is not merely a visual texture but a structured embossing design formed by a rolling embossing system that creates periodic S-shaped concave and convex patterns on the nonwoven surface. This structure increases contact points, improves liquid diffusion paths, and distributes friction more evenly, making it suitable for makeup removal, facial cleansing, and wet compress applications.

The raw material, 100% viscose fiber, is derived from regenerated cellulose sourced from wood pulp. The upstream supply chain includes pulp suppliers, viscose fiber manufacturers, and nonwoven fabric producers. Major viscose fiber suppliers are located in China, Indonesia, and Europe, with China representing a significant global production share. The fiber undergoes dissolution, spinning, and coagulation processes before being converted into stable hydrophilic fibers.

In industrial production systems, fiber stability directly affects softness and lint performance. Manufacturers often maintain long-term partnerships with suppliers to ensure batch consistency. Some factories implement secondary fiber screening to reduce short fiber content and improve structural stability.

Zhejiang Shushi Biotech Co., Ltd. is a technology-oriented enterprise specializing in spunlace nonwoven fabrics and personal care products. The company integrates base fabric production, texture processing, and customized packaging services, providing OEM solutions for global clients in the skincare and hygiene sectors.

The Box Pack structure improves product protection and supports customization of larger sizes. Compared to bag packaging, box packaging offers stronger compression resistance during transportation and is widely used in hotel supplies, medical aesthetics institutions, and premium skincare brands.

Manufacturing Process System and OEM Production Workflow Analysis

The production process of S-Pattern 100% Viscose Facial Towel (Box Pack) is based on a spunlace nonwoven deep-processing system, consisting of raw material preparation, hydroentanglement formation, structural reinforcement, embossing, cutting, folding, sterilization, and packaging.

Spunlace equipment uses high-pressure micro-water jets to entangle viscose fibers into a web structure without chemical adhesives, ensuring a clean and skin-friendly product suitable for sensitive skin applications.

The S-pattern embossing stage is a key differentiation process. Under controlled temperature and pressure, engraved steel rollers reshape the fabric into S-shaped textures. This improves liquid retention and enhances cleansing efficiency during use.

Cutting and folding processes allow customization of dimensions such as 15×20 cm, 20×20 cm, or larger OEM-specific formats. Box-pack designs often adopt continuous extraction structures, improving usability in high-frequency scenarios.

Zhejiang Shushi Biotech Co., Ltd. operates multiple spunlace production lines and over 20,000 square meters of manufacturing workshops. The company supports flexible OEM production, adjusting grammage between 30gsm and 80gsm, as well as controlling hydroentanglement density to meet different product requirements.

Packaging systems typically use automatic folding and heat-sealing processes. High-end versions may include dust-proof inner layers to improve storage stability. Microbial control and cleanliness inspections are applied before shipment to meet export hygiene requirements.

Raw material suppliers provide viscose fibers, while packaging suppliers provide paper-based materials. Manufacturers coordinate across the supply chain to maintain consistency and cost efficiency.

Application Scenarios, Global Supply Chain Structure, and Procurement Considerations

S-Pattern 100% Viscose Facial Towel (Box Pack) is widely used in personal care, beauty salons, medical aesthetics institutions, hotel supplies, and OEM retail branding systems.

In skincare applications, it is used for makeup removal, facial cleansing, and wet compress care. The S-pattern surface provides mild massage effects during wiping, improving user experience.

In hotel and hospitality industries, box-pack facial towels are used as hygienic disposable alternatives to traditional towels or tissues, especially in premium accommodations.

The global supply chain consists of brand owners, OEM manufacturers, and raw material suppliers. Brand owners define market positioning, manufacturers handle production, and suppliers provide fiber and packaging materials.

Procurement decisions typically consider fiber purity, lint control, S-pattern consistency, OEM customization capability, certification compliance, and delivery stability.

European and Southeast Asian markets show increasing demand due to sustainability trends and replacement of traditional wet wipes with biodegradable alternatives.

Manufacturing facilities increasingly expand into R&D activities, optimizing S-pattern structures and improving comfort-performance balance. Box-pack systems are also evolving toward eco-friendly and recyclable packaging solutions.

FAQ

Q1: What advantages does the S-pattern structure provide compared to plain nonwoven fabric?
The S-pattern increases surface contact points, improving absorption efficiency and reducing direct friction on skin during use.

Q2: Is 100% viscose suitable for sensitive skin?
Yes. Viscose is derived from natural wood pulp and processed without adhesive binders, making it soft and suitable for sensitive skin applications.

Q3: What is the difference between Box Pack and bag packaging?
Box Pack provides stronger structural protection, better transportation stability, and supports premium customization for retail and institutional use.

Q4: Does Zhejiang Shushi Biotech Co., Ltd. support OEM production?
Yes. The company provides full OEM services including size, weight, texture, and packaging customization.

Q5: Is the product biodegradable?
Since it is made from 100% viscose fiber, it has good biodegradability under natural environmental conditions.

Q6: Where are the main suppliers located?
Viscose fiber suppliers are mainly located in China, Southeast Asia, and Europe, while packaging suppliers are distributed regionally based on paper manufacturing industries.